Haɓaka buƙatu don fasahar shafa mai warkarwa na radiation yana haifar da mahimmancin fa'idodin tattalin arziki, muhalli da tsari na maganin UV. Rubutun foda da aka warkar da UV sun cika wannan fa'idodi guda uku. Yayin da farashin makamashi ke ci gaba da karuwa, buƙatar mafita na "kore" kuma za ta ci gaba da ci gaba kamar yadda masu amfani ke buƙatar sababbin samfurori da ingantattun samfurori da ayyuka.
Kasuwanni suna ba wa kamfanoni ƙwararru kuma suna ɗaukar sabbin fasahohi ta hanyar haɗa waɗannan fa'idodin fasaha cikin samfuransu da tsarinsu. Haɓaka samfuran da suka fi kyau, sauri da rahusa za su ci gaba da kasancewa al'adar da ke haifar da ƙima. Manufar wannan labarin shine don ganowa da ƙididdige fa'idodin fa'idodin foda na UV da aka warkar da su da kuma nuna cewa kayan kwalliyar foda na UV sun haɗu da ƙalubalen ƙira na "Mafi Kyau, Faster da Rahusa".
UV-curable foda coatings
Mafi kyau = Dorewa
Sauri = Ƙarƙashin amfani da makamashi
Mai rahusa = Ƙarin ƙima don ƙarancin farashi
Bayanin kasuwa
Ana sa ran siyar da kayan kwalliyar foda da aka warke daga UV aƙalla kashi uku a kowace shekara don shekaru uku masu zuwa, bisa ga Radtech ta Fabrairu 2011, “Sabuntawa UV/EB Kasuwar Kasuwa Bisa Binciken Kasuwa.” Rubutun foda da aka warkar da UV ba su ƙunshe da mahadi masu canzawa ba. Wannan fa'idar muhalli shine dalili mai mahimmanci na wannan ƙimar girma da ake tsammanin.
Masu amfani suna ƙara sanin lafiyar muhalli. Farashin makamashi yana tasiri akan yanke shawara na siyan, waɗanda a yanzu sun dogara ne akan lissafin da ya haɗa da dorewa, kuzari da jimlar farashin rayuwar samfur. Waɗannan shawarwarin siyan suna da haɓaka sama da ƙasa sarƙoƙi da tashoshi da cikin masana'antu da kasuwanni. Masu gine-gine, masu zanen kaya, masu siyar da kayan aiki, wakilai masu siye da manajojin kamfanoni suna neman samfuran samfura da kayan da suka dace da ƙayyadaddun buƙatun muhalli, ko an umarce su, kamar CARB (Hukumar Albarkatun Jirgin Sama na California), ko na son rai, kamar SFI (Initiative Forest Initiative) ko FSC (Majalisar Kula da gandun daji).
UV foda shafi aikace-aikace
A yau, sha'awar samfurori masu dorewa da sababbin abubuwa sun fi girma. Wannan ya kori masana'antun da yawa na foda don haɓaka sutura don abubuwan da ba a taɓa shafa foda a baya ba. Sabbin aikace-aikacen samfur don ƙananan suturar zafin jiki da foda mai warkewar UV ana haɓaka. Ana amfani da waɗannan kayan karewa akan abubuwan da ke da zafi kamar su matsakaicin yawa fiberboard (MDF), robobi, abubuwan da aka haɗa da sassan da aka haɗa.
UV-warke foda shafi ne mai matukar ɗorewa shafi, kunna m ƙira da kuma kammala yiwuwa da kuma za a iya amfani da a kan sararin tsararru na substrates. Ɗayan da aka saba amfani da shi tare da murfin foda mai maganin UV shine MDF. MDF samfuri ne na masana'antar itace da ke samuwa a shirye. Abu ne mai sauƙi don yin inji, yana da ɗorewa kuma ana amfani dashi a cikin samfuran kayan daki iri-iri a dillali gami da wurin nunin siyayya da kayan aiki, saman aiki, kiwon lafiya da kayan ofis. UV-warke foda shafi gama yi na iya wuce na filastik da vinyl laminates, ruwa coatings da thermal foda shafi.
Ana iya gama robobi da yawa tare da mayafin foda da aka warkar da UV. Duk da haka, UV foda shafi filastik baya buƙatar pretreatment mataki don yin wani electrostatic conductive surface a kan filastik. Don tabbatar da kunna saman mannewa kuma ana iya buƙatar kunnawa.
Abubuwan da aka riga aka haɗa waɗanda ke ɗauke da kayan zafin zafi ana gama su tare da mayafin foda da aka warkar da UV. Waɗannan samfuran sun ƙunshi sassa daban-daban da kayayyaki da suka haɗa da filastik, tambarin roba, kayan lantarki, gaskets da mai. Waɗannan abubuwan ciki da kayan aikin ba su ƙasƙanta ko lalacewa ba saboda kayan kwalliyar foda da aka warkar da UV na musamman ƙananan zafin jiki da saurin sarrafawa.
UV foda shafi fasaha
Tsarin lulluɓin foda na UV na yau da kullun yana buƙatar kusan murabba'in murabba'in 2,050 na ƙasan shuka. Tsarin karewa mai ƙarfi na daidaitaccen saurin layi da yawa yana da ƙafar ƙafa fiye da ƙafa 16,000. Yin la'akari da matsakaicin farashin haya na $ 6.50 a kowace ƙafar murabba'in kowace shekara, ƙididdigar tsarin maganin UV farashin hayar shekara-shekara shine $ 13,300 da $ 104,000 don tsarin gamawa mai ƙarfi. Adadin shekara-shekara shine $ 90,700. Hoton hoto a cikin Hoto 1: Hoto don Samfuran Halitta na Musamman don UV-Cured Powder Coating vs. Solventborne Coating System, shi ne zane-zane na zane-zane na bambancin ma'auni tsakanin sawun tsarin foda na UV da kuma tsarin ƙarewa mai ƙarfi.
Ma'auni don Hoto 1
• Girman sashe—ƙafin murabba'in 9 ya ƙare duk bangarorin 3/4 inci mai kauri
• Kwatankwacin girman layin da sauri
• Sashe na 3D ƙarewar wucewa ɗaya
• Kammala ginin fim
-UV foda - 2.0 zuwa 3.0 mils dangane da substrate
Fenti mai narkewa - 1.0 mil busassun kauri
• Yanayin tanda/warke
-UV foda - Minti 1 narke, maganin UV
-Solventborne - minti 30 a 264 digiri F
Misali ba ya haɗa da substrate
A electrostatic foda aikace-aikace aikace-aikace na wani UV-warke foda shafi tsarin da wani thermoset foda shafi tsarin ne iri daya. Duk da haka, rarrabuwa na narkewa / gudana da ayyukan aikin magani shine nau'i mai ban sha'awa tsakanin UV-cued foda tsarin tsarin da kuma thermal foda tsarin. Wannan rabuwa yana ba da damar mai sarrafawa don sarrafa narke / gudana da kuma warkar da ayyuka tare da daidaitattun daidaito da inganci, kuma yana taimakawa wajen haɓaka ƙarfin makamashi, inganta kayan amfani da kayan aiki kuma mafi mahimmancin haɓaka ingancin samarwa (duba Hoto 2: Misali na UV-Cured Powder Coating Application Process).
Lokacin aikawa: Agusta-27-2025
