Yayin da sha'awar sabbin tawada masu amfani da hasken UV da kuma tawada masu amfani da hasken UV guda biyu ke ƙaruwa, manyan masana'antun tawada masu amfani da hasken makamashi suna da kyakkyawan fata game da makomar fasahar.
Kasuwar da za a iya magancewa da makamashi - ultraviolet (UV), UV LED da electron beam (EB) curing- kasuwa ce mai ƙarfi tsawon lokaci, saboda fa'idodin aiki da muhalli sun haifar da haɓakar tallace-tallace a cikin aikace-aikace da yawa.
Duk da cewa ana amfani da fasahar sarrafa makamashi a kasuwanni daban-daban, tawada da zane-zanen hoto sun kasance ɗaya daga cikin manyan sassan.
"Daga marufi zuwa alamun rubutu, lakabi, da bugawa na kasuwanci, tawada mai laushi ta UV tana ba da fa'idodi marasa misaltuwa dangane da inganci, inganci, da dorewar muhalli,"in ji Jayashri Bhadane, Transparency Market Research IncBhadane ya kiyasta cewa kasuwar za ta kai dala biliyan 4.9 a tallace-tallace nan da karshen shekarar 2031, a CAGR na kashi 9.2% a kowace shekara.
Manyan masana'antun tawada masu maganin makamashi suna da kyakkyawan fata. Derrick Hemmings, manajan samfura, allo, flexo mai maganin makamashi, LED Arewacin Amurka,Sinadaran Rana, ya ce yayin da bangaren da za a iya magance makamashi ke ci gaba da bunƙasa, wasu fasahohin da ake da su sun zama ba a amfani da su sosai, kamar UV na gargajiya da tawada na gargajiya da aka yi wa fenti a aikace-aikacen da ba su dace ba.
Hideyuki Hinataya, babban jami'in sashen tallace-tallace na tawada na ƙasashen wajeT&K Toka, wanda galibi yake cikin ɓangaren tawada mai maganin makamashi, ya lura cewa tallace-tallacen tawada mai maganin makamashi yana ƙaruwa idan aka kwatanta da tawada mai amfani da aka saba amfani da shi.
Zeller+Gmelin kuma ƙwararre ne mai iya magance makamashi; Tim Smith naZeller+Gmelin'sƘungiyar Gudanar da Samfura ta lura cewa saboda fa'idodin muhalli, inganci, da aiki, masana'antar buga littattafai tana ƙara ɗaukar tawada masu tsaftace makamashi, kamar fasahar UV da LED.
Smith ya nuna cewa, "Waɗannan tawadar suna fitar da ƙananan sinadarai masu canzawa (VOCs) fiye da tawadar mai narkewa, wanda ya dace da ƙa'idodin muhalli masu tsauri da manufofin dorewa." "Suna ba da waraka nan take da rage yawan amfani da makamashi, ta haka suna haɓaka yawan aiki.
"Haka kuma, mannewarsu mai kyau, dorewa, da juriyar sinadarai sun sa su dace da aikace-aikace daban-daban, gami da marufi da lakabin CPG," in ji Smith. "Duk da hauhawar farashi na farko, ingancin aiki na dogon lokaci da inganta inganci da suke kawowa sun tabbatar da jarin. Zeller+Gmelin ta rungumi wannan yanayin zuwa ga tawada mai tsaftace makamashi wanda ke nuna jajircewar masana'antar ga kirkire-kirkire, dorewa, da kuma biyan buƙatun abokan ciniki da hukumomin da ke kula da harkokin kuɗi."
Anna Niewiadomska, manajan kasuwancin duniya don kunkuntar yanar gizo,Ƙungiyar Flint, ya ce sha'awa da karuwar yawan tallace-tallace na tawada masu amfani da makamashi sun sami ci gaba mai yawa a cikin shekaru 20 da suka gabata, wanda hakan ya sanya shi ya zama babban tsarin bugawa a cikin kunkuntar ɓangaren yanar gizo.
"Abubuwan da ke haifar da wannan ci gaban sun haɗa da inganta ingancin bugawa da halaye, ƙaruwar yawan aiki, da rage kuzari da ɓata, musamman tare da fara amfani da UV LED," in ji Niewiadomska. "Bugu da ƙari, tawada masu iya magance makamashi na iya haɗuwa - kuma sau da yawa sun wuce - ingancin letterpress da offset kuma suna isar da ingantattun halayen bugawa akan nau'ikan substrates fiye da flexo na ruwa."
Niewiadomska ya ƙara da cewa yayin da farashin makamashi ke ƙaruwa kuma buƙatun dorewa ke ci gaba da ɗaukar matsayi na tsakiya, ɗaukar hasken UV mai warkar da makamashi da tawada mai warkarwa biyu yana ƙaruwa.
"Abin sha'awa, mun ga karuwar sha'awa ba kawai daga ƙananan firintocin yanar gizo ba, har ma daga manyan firintocin flexo masu faɗi da tsakiyar yanar gizo waɗanda ke neman adana kuɗi akan makamashi da rage tasirin carbon," in ji Niewiadomska.
"Muna ci gaba da ganin sha'awar kasuwa a cikin tawada da murfin da ke warkar da makamashi a fannoni daban-daban," in ji Bret Lessard, manajan layin samfura donKamfanin Ink na Duniya na INX, ya ruwaito. "Saurin samar da kayayyaki da raguwar tasirin muhalli da waɗannan tawada ke bayarwa sun yi daidai da fifikon abokan cinikinmu."
Fabian Köhn, shugaban sashen kula da kayayyakin yanar gizo na duniya aSiegwerk, ya ce yayin da tallace-tallacen tawada masu tace makamashi a Amurka da Turai ke ci gaba da tsayawa a yanzu, Siegwerk yana ganin kasuwa mai matukar tasiri tare da karuwar bangaren UV a Asiya.
"Sabbin na'urorin buga firintocin flexo yanzu suna da fitilun LED, kuma a cikin bugu na offset abokan ciniki da yawa sun riga sun saka hannun jari a cikin curing na UV ko LED saboda ingantaccen aiki idan aka kwatanta da na'urorin buga firintocin offset na gargajiya," in ji Köhn.
Tasirin Hasken Hasken Hasken UV
Akwai manyan fasahohi guda uku a ƙarƙashin laima mai iya magance makamashi. UV da UV LED sune mafi girma, yayin da EB ya fi ƙanƙanta. Gasar da ke da ban sha'awa ita ce tsakanin UV da UV LED, wanda sabo ne kuma yana girma cikin sauri.
"Akwai ƙarin alƙawari daga firintoci na haɗa UV LED akan sabbin kayan aiki da aka gyara," in ji Jonathan Graunke, Mataimakin Shugaban Fasahar UV/EB kuma mataimakin darektan R&D na INX International Ink Co. "Amfani da UV na ƙarshen latsa har yanzu yana da yawa don daidaita farashi/fitowar aiki, musamman tare da rufin."
Köhn ya nuna cewa kamar yadda yake a shekarun baya, hasken UV yana girma da sauri fiye da hasken UV na gargajiya, musamman a Turai, inda farashin makamashi mai yawa ke aiki a matsayin abin da ke ƙara wa fasahar LED ƙarfi.
"A nan, firintocin suna saka hannun jari a fasahar LED don maye gurbin tsoffin fitilun UV ko ma dukkan injinan bugawa," in ji Köhn. "Duk da haka, muna kuma ganin ci gaba da samun ci gaba mai ƙarfi wajen wargaza LED a kasuwanni kamar Indiya, Kudu maso Gabashin Asiya da Latin Amurka, yayin da China da Amurka suka riga sun nuna babban shiga kasuwa na LED."
Hinataya ya ce buga fitilun UV LED ya ƙara samun ci gaba. "Ana hasashen cewa dalilan hakan su ne hauhawar farashin wutar lantarki da kuma sauya daga fitilun mercury zuwa fitilun LED," in ji Hinataya.
Jonathan Harkins na ƙungiyar Zeller+Gmelin's Product Management Team ya ruwaito cewa fasahar UV LED ta zarce ci gaban fasahar UV ta gargajiya a masana'antar bugawa.
Harkins ya ƙara da cewa, "Wannan ci gaban ya samo asali ne daga fa'idodin UV LED, waɗanda suka haɗa da ƙarancin amfani da makamashi, tsawon rai na LEDs, raguwar fitar da zafi, da kuma ikon warkar da nau'ikan substrates masu cikakken bayani ba tare da lalata kayan da ke da saurin kamuwa da zafi ba," in ji Harkins.
"Waɗannan fa'idodin sun yi daidai da yadda masana'antar ke ƙara mai da hankali kan dorewa da inganci," in ji Harkins. "Saboda haka, firintocin suna ƙara saka hannun jari a cikin kayan aiki waɗanda suka haɗa da fasahar warkar da LED. Wannan sauyi ya bayyana a cikin saurin karɓar tsarin UV LED a cikin kasuwannin bugawa daban-daban na Zeller+Gmelin, gami da fasahar flexographic, dry offset, da litho-printing. Wannan yanayin yana nuna babban motsi na masana'antu zuwa ga mafi kyawun hanyoyin bugawa masu aminci ga muhalli da araha, tare da fasahar UV LED a sahun gaba."
Hemmings ya ce hasken UV LED yana ci gaba da girma sosai yayin da kasuwa ke canzawa don biyan buƙatun dorewa.
"Ƙarancin amfani da makamashi, ƙarancin kuɗin kulawa, ikon rage nauyin substrates, da kuma ikon sarrafa kayan da ke da zafi duk manyan abubuwan da ke haifar da amfani da tawada ta UV LED," in ji Hemmings. "Duk masu canza kayayyaki da masu alamar suna neman ƙarin mafita na UV LED, kuma yawancin masana'antun buga takardu yanzu suna samar da mashinan da za a iya canza su zuwa UV LED cikin sauƙi don biyan buƙata."
Niewiadomska ta ce, hasken UV LED ya karu sosai a cikin shekaru uku da suka gabata saboda dalilai daban-daban, ciki har da karuwar farashin makamashi, bukatar rage tasirin carbon, da kuma rage sharar gida.
"Bugu da ƙari, muna ganin ƙarin cikakkun nau'ikan fitilun UV LED a kasuwa, suna ba wa firintoci da masu canza wutar lantarki damar yin amfani da zaɓuɓɓukan fitila," in ji Niewiadomska. "Masu canza wutar lantarki a duk duniya suna ganin cewa UV LED fasaha ce da aka tabbatar kuma mai amfani kuma sun fahimci fa'idodin da UV LED ke kawowa - ƙarancin farashi don bugawa, ƙarancin ɓata, rashin samar da ozone, rashin amfani da fitilun Hg, da kuma yawan aiki mai yawa. Abu mafi mahimmanci, yawancin masu canza wutar lantarki masu kunkuntar da ke saka hannun jari a sabbin na'urorin UV flexo na iya tafiya tare da UV LED ko kuma zuwa tsarin fitila wanda za a iya haɓaka shi cikin sauri da tattalin arziki zuwa UV LED kamar yadda ake buƙata."
Tawada Mai Warkewa Biyu
Ana ƙara sha'awar fasahar warkarwa ta biyu ko ta haɗakar UV, tawada da za a iya warkarwa ta amfani da hasken LED na al'ada ko na UV.
"Abin sani ne," in ji Graunke, "cewa yawancin tawada da ke warkewa da LED za su warke da UV da kuma tsarin UV (H-UV) mai ƙari."
Köhn na Siegwerk ya ce gabaɗaya, tawada da za a iya warkarwa da fitilun LED ana iya warkar da su da fitilun Hg na yau da kullun. Duk da haka, farashin tawada na LED ya fi tsada fiye da farashin tawada na UV.
"Saboda wannan dalili, har yanzu akwai tawada ta UV da aka keɓe a kasuwa," in ji Köhn. "Saboda haka, idan kuna son bayar da tsarin warkarwa mai inganci, kuna buƙatar zaɓar tsarin da zai daidaita farashi da aiki."
"Kamfaninmu ya riga ya fara samar da tawada mai maganin biyu kimanin shekaru shida zuwa bakwai da suka gabata a ƙarƙashin sunan 'UV CORE'," in ji Hinataya. "Zaɓin mai yin photoinitiator yana da mahimmanci ga tawada mai maganin biyu. Za mu iya zaɓar kayan da suka fi dacewa da kuma samar da tawada da ta dace da kasuwa."
Erik Jacob na ƙungiyar kula da samfura ta Zeller+Gmelin ya lura cewa akwai ƙaruwar sha'awar tawada mai maganin biyu. Wannan sha'awar ta samo asali ne daga sassauci da sauƙin amfani da waɗannan tawada ke bayarwa ga firintoci.
"Tawada mai maganin biyu tana ba wa firintoci damar amfani da fa'idodin warkar da LED, kamar ingantaccen makamashi da rage fallasa zafi, yayin da suke kiyaye daidaito da tsarin warkar da UV na gargajiya," in ji Jacob. "Wannan jituwa tana da kyau musamman ga firintocin da ke canzawa zuwa fasahar LED a hankali ko waɗanda ke aiki da gaurayen kayan aiki na da da na sababbi."
Jacob ya ƙara da cewa sakamakon haka, Zeller+Gmelin da sauran kamfanonin tawada suna haɓaka tawada waɗanda za su iya aiki a ƙarƙashin hanyoyin warkarwa ba tare da yin illa ga inganci ko dorewa ba, wanda ke biyan buƙatun kasuwa don mafi sauƙin daidaitawa da dorewar hanyoyin bugawa.
"Wannan yanayin ya nuna ci gaba da kokarin da masana'antar ke yi na kirkire-kirkire da kuma samar wa firintocin da zaɓuɓɓuka masu amfani da yawa, masu dacewa da muhalli," in ji Jacob.
"Masu canza wutar lantarki zuwa hasken LED suna buƙatar tawada waɗanda za a iya warkar da su ta al'ada da kuma ta hanyar LED, amma wannan ba ƙalubalen fasaha ba ne, domin, a cikin ƙwarewarmu, duk tawada na LED suna warkewa sosai a ƙarƙashin fitilun mercury," in ji Hemmings. "Wannan fasalin da ke tattare da tawada na LED yana ba abokan ciniki damar canzawa daga tawada na UV na gargajiya zuwa LED ba tare da wata matsala ba."
Niewiadomska ya ce Flint Group na ci gaba da ganin sha'awar fasahar warkarwa ta biyu.
"Tsarin Dual Cure yana bawa masu canza wutar lantarki damar amfani da tawada iri ɗaya akan UV LED ɗinsu da na'urar haƙo UV na gargajiya, wanda ke rage kaya da sarkakiya," in ji Niewiadomska. "Flint Group tana kan gaba a fasahar haƙo UV LED, gami da fasahar haƙo dual. Kamfanin ya fara samar da tawada mai inganci ta UV LED da Dual Cure tsawon shekaru goma, tun kafin fasahar ta sa ta zama mai sauƙin amfani da ita kamar yadda take a yau."
Cire-inki da sake amfani da shi
Ganin yadda sha'awar dorewa ke ƙaruwa, masana'antun tawada sun fuskanci matsaloli game da tawada ta UV da EB dangane da cire tawada da sake amfani da ita.
"Akwai wasu amma galibinsu ƙanana ne," in ji Graunke. "Mun san cewa samfuran UV/EB za su iya biyan takamaiman buƙatun sake amfani da kayan.
"Misali, INX ta sami maki 99/100 tare da INGEDE don cire takarda," in ji Graunke. "Radtech Europe ta ba da umarnin wani bincike na FOGRA wanda ya tabbatar da cewa tawada mai kauri ta UV ba za a iya cire tawada a kan takarda ba. Substrate ɗin yana taka muhimmiyar rawa a cikin kaddarorin sake amfani da takarda, don haka ya kamata a yi taka tsantsan wajen yin ikirarin sake amfani da takaddun shaida.
"INX tana da mafita don sake amfani da robobi inda aka tsara tawada don su kasance a kan abin da aka yi amfani da shi da gangan," in ji Graunke. "Ta wannan hanyar, ana iya raba kayan da aka buga daga babban filastik a lokacin aikin sake amfani da shi ba tare da gurɓata maganin wanke-wanke na caustic ba. Muna kuma da mafita waɗanda ba za a iya cirewa ba waɗanda ke ba da damar filastik ɗin bugawa ya zama wani ɓangare na kwararar sake amfani da shi ta hanyar cire tawada. Wannan abu ne da aka saba gani a fina-finan ragewa don dawo da robobi na PET."
Köhn ya lura cewa game da amfani da filastik, akwai damuwa, musamman daga masu sake amfani da shi, game da yiwuwar gurɓatar ruwan wanke-wanke da kuma sake amfani da shi.
"Masana'antar ta riga ta ƙaddamar da ayyuka da dama don tabbatar da cewa ana iya sarrafa cire tawada ta UV sosai kuma sake amfani da ita da ruwan wanke-wanke na ƙarshe ba su gurɓata da abubuwan tawada ba," in ji Köhn.
"Dangane da ruwan wanke-wanke, amfani da tawada ta UV ma yana da wasu fa'idodi fiye da sauran fasahar tawada," in ji Köhn. "Misali, fim ɗin da aka warke yana cire manyan ƙwayoyin cuta, waɗanda za a iya tace su daga ruwan wanke-wanke cikin sauƙi.
Köhn ya nuna cewa idan ana maganar aikace-aikacen takarda, cire takin zamani da sake amfani da shi ya riga ya zama tsari da aka kafa.
"Akwai tsarin UV offset wanda INGEDE ta tabbatar da cewa ana iya cire shi daga takarda cikin sauƙi, ta yadda firintocin za su ci gaba da cin gajiyar fasahar tawada ta UV ba tare da yin illa ga sake amfani da ita ba," in ji Köhn.
Hinataya ya ruwaito cewa ci gaba yana ci gaba ta fuskar cire fenti da kuma sake amfani da kayan da aka buga.
"Ga takarda, rarraba tawada da ta cika ƙa'idodin INGEDE na ƙara girma, kuma cire tawada ya zama mai yiwuwa a zahiri, amma ƙalubalen shine gina ababen more rayuwa don haɓaka sake amfani da albarkatu," in ji Hinataya.
"Wasu tawada masu iya magance makamashi suna cire tawada sosai, ta haka suna inganta sake amfani da ita," in ji Hemmings. "Nau'in amfani da ƙarshen da kuma nau'in substrate suna da mahimmanci wajen tantance aikin sake amfani da ita. Tawada masu iya magancewa ta SolarWave CRCL UV-LED ta Sun Chemical ta cika buƙatun Association of Plastic Recyclers (APR) don wankewa da riƙewa kuma ba sa buƙatar amfani da firam."
Niewiadomska ta lura cewa Flint Group ta ƙaddamar da jerin abubuwan da ke haifar da ci gaban halittu na primers da varnishes don magance buƙatar tattalin arziki mai zagaye a cikin marufi.
"Evolution Deinking Primer yana ba da damar cire kayan hannun riga yayin wankewa, yana tabbatar da cewa ana iya sake yin amfani da lakabin hannun riga mai lanƙwasa tare da kwalbar, yana ƙara yawan kayan da aka sake yin amfani da su da kuma rage lokaci da kuɗaɗen da ke tattare da tsarin cire lakabin," in ji Niewiadomska.
Ta ƙara da cewa, "Ana amfani da Evolution Varnish a kan lakabin bayan an buga launuka, yana kare tawada ta hanyar hana zubar jini da kuma gogewa yayin da ake kan shiryayye, sannan a bi ta hanyar sake amfani da shi." "Varnish ɗin yana tabbatar da raba lakabin da ke cikin marufinsa, wanda hakan ke ba da damar sake amfani da marufin zuwa kayan da ke da inganci da inganci. Varnish ɗin ba ya shafar launin tawada, ingancin hoto ko kuma iya karanta lambar.
"Jerin Juyin Halitta yana magance ƙalubalen sake amfani da kayan aiki kai tsaye, kuma, bi da bi, yana taka rawa wajen tabbatar da kyakkyawar makoma ga ɓangaren marufi," in ji Niewiadomska. "Evolution Varnish da Deinking Primer suna yin duk wani samfurin da ake amfani da shi a kai da yuwuwar yawo gaba ɗaya ta hanyar sarkar sake amfani da kayan aiki."
Harkins ya lura cewa ko da idan aka yi hulɗa kai tsaye, akwai damuwa game da amfani da tawada ta UV tare da marufin abinci da abin sha da kuma tasirinsu kan hanyoyin sake amfani da su. Babban batun ya ta'allaka ne kan yuwuwar ƙaurawar masu kunna hasken rana da sauran abubuwa daga tawada zuwa abinci ko abin sha, wanda hakan na iya haifar da haɗarin lafiya.
Harkins ya ƙara da cewa, "De-inking ya kasance babban fifiko ga firintocin da ke mai da hankali kan muhalli." "Zeller+Gmelin ta ƙirƙiro wata fasaha mai tasowa wadda za ta ba da damar tawada mai amfani da makamashi ta tashi yayin sake amfani da ita, wanda hakan zai ba da damar sake amfani da filastik mai tsabta zuwa samfuran masu amfani. Ana kiran wannan fasaha EarthPrint."
Harkins ya ce game da sake amfani da kayan, ƙalubalen yana cikin jituwar tawada da tsarin sake amfani da kayan, domin wasu tawada na UV na iya kawo cikas ga sake amfani da kayan takarda da filastik ta hanyar shafar ingancin kayan da aka sake amfani da su.
"Domin magance waɗannan damuwar, Zeller+Gmelin ta mayar da hankali kan haɓaka tawada masu ƙarancin halayen ƙaura waɗanda ke inganta jituwa da hanyoyin sake amfani da su, da kuma bin ƙa'idodi don tabbatar da amincin masu amfani da muhalli da dorewar muhalli," in ji Harkins.
Lokacin Saƙo: Yuni-27-2024

