Yayin da sha'awa ke girma a cikin sabbin tawada UV LED da Dual-Cure UV, manyan masana'antun tawada masu warkarwa na makamashi suna da kyakkyawan fata game da makomar fasahar.
Kasuwancin da za a iya warkewa da makamashi - ultraviolet (UV), UV LED da lantarki katako (EB) curing- ya kasance kasuwa mai ƙarfi na dogon lokaci, kamar yadda aiki da fa'idodin muhalli suka haifar da haɓaka tallace-tallace a cikin aikace-aikacen da yawa.
Yayin da ake amfani da fasahar warkar da makamashi a cikin kasuwanni da yawa, tawada da zane-zane sun kasance ɗaya daga cikin manyan sassa.
"Daga marufi zuwa sigina, alamomi, da bugu na kasuwanci, tawada masu warkarwa na UV suna ba da fa'idodi mara misaltuwa dangane da inganci, inganci, da dorewar muhalli,"in ji Jayashri Bhadane, Transparency Market Research Inc. Bhadane ya kiyasta kasuwar za ta kai dala biliyan 4.9 a tallace-tallace a karshen 2031, a CAGR na 9.2% kowace shekara.
Manyan masana'antun tawada masu warkarwa masu ƙarfi suna da kyakkyawan fata daidai. Derrick Hemmings, manajan samfur, allo, flexo makamashi mai warkewa, LED Arewacin Amurka,Sun Chemical, ya ce yayin da bangaren makamashin da ake iya warkewa ya ci gaba da girma, wasu fasahohin da ake da su sun zama marasa amfani, kamar UV na gargajiya da tawada na al'ada a aikace-aikacen kashe kuɗi.
Hideyuki Hinataya, GM na Sashen Tallace-tallacen Tawada na Waje donT&K Toka, wanda shine da farko a cikin sashin tawada mai warkarwa na makamashi, ya lura cewa tallace-tallace na tawada masu samar da makamashi suna karuwa idan aka kwatanta da tawada na al'ada na man fetur.
Zeller+Gmelin kuma kwararre ne da ake iya warkar da makamashi; Tim Smith yaZeller+Gmelin'sTeamungiyar Gudanar da Samfura ta lura cewa saboda yanayin muhalli, inganci, da fa'idodin aikinsu, masana'antar bugawa tana ƙara ɗaukar tawada masu warkar da makamashi, kamar fasahar UV da LED.
"Wadannan tawada suna fitar da ƙananan mahadi masu canzawa (VOCs) fiye da tawada masu ƙarfi, daidaitawa tare da tsauraran ƙa'idodin muhalli da manufofin dorewa," in ji Smith. “Suna ba da warkarwa nan take da rage yawan amfani da makamashi, ta yadda za su haɓaka yawan aiki.
"Har ila yau, maɗaukakin su, karko, da juriya na sinadarai sun sa su dace da aikace-aikace daban-daban, ciki har da marufi da alamun CPG," in ji Smith. “Duk da hauhawar farashin farko, ingantaccen aiki na dogon lokaci da ingantaccen ingancin da suke kawo wa jarin hujja. Zeller+Gmelin ya rungumi wannan yanayin zuwa tawada masu samar da makamashi waɗanda ke nuna himmar masana'antar don ƙirƙira, dorewa, da biyan buƙatun abokan ciniki da ƙungiyoyin gudanarwa."
Anna Niewiadomska, manajan kasuwancin duniya don kunkuntar yanar gizo,Kungiyar Flint, ya ce sha'awar da karuwar tallace-tallace na tawada masu amfani da makamashi ya haifar da babban ci gaba a cikin shekaru 20 da suka gabata, wanda ya sa ya zama babban tsarin bugawa a cikin kunkuntar sashin yanar gizo.
"Masu tuki don wannan haɓaka sun haɗa da ingantattun ingancin bugawa da halaye, haɓaka yawan aiki, da rage kuzari da sharar gida, musamman tare da farkon UV LED," in ji Niewiadomska. "Bugu da ƙari, tawada masu iya warkewa na makamashi na iya haɗuwa - kuma sau da yawa wuce - ingancin latsa wasiƙa da kashewa da kuma isar da ingantattun halaye na bugu akan kewayon sauye-sauye fiye da flexo na tushen ruwa."
Niewiadomska ya kara da cewa yayin da farashin makamashi ya karu kuma buƙatun dorewa ke ci gaba da ɗaukar matakin tsakiya, ɗaukar nauyin UV LED mai iya warkewa da tawada mai warkarwa biyu yana haɓaka.
Niewiadomska ya ci gaba da cewa "Abin sha'awa shine, muna ganin karuwar sha'awa ba kawai daga kunkuntar firintocin yanar gizo ba har ma daga firintocin flexo masu fadi da tsakiyar yanar gizo suna neman ceton kudi kan makamashi da rage sawun carbon dinsu," in ji Niewiadomska.
"Muna ci gaba da ganin sha'awar kasuwa game da tawada masu warkar da makamashi da sutura a cikin aikace-aikacen da yawa da kayan aiki," Bret Lessard, manajan layin samfurAbubuwan da aka bayar na INX International Ink Co., Ltd., ya ruwaito. "Saurin saurin samarwa da rage tasirin muhalli da waɗannan tawada ke bayarwa sun yi daidai da mayar da hankali ga abokan cinikinmu."
Fabian Köhn, shugaban kunkuntar sarrafa kayan gidan yanar gizo aSiegwerk, ya ce yayin da tallace-tallacen tawada masu warkarwa na makamashi a Amurka da Turai a halin yanzu suna tsayawa, Siegwerk yana ganin kasuwa mai ƙarfi sosai tare da ɓangaren UV mai girma a Asiya.
"Sabbin flexo presses yanzu an fi sanye su da fitilun LED, kuma a cikin bugu na biya da yawa abokan ciniki sun riga sun saka hannun jari a UV ko LED warkarwa saboda ingantacciyar inganci idan aka kwatanta da na'urorin bugu na yau da kullun," in ji Köhn.
Ragewar UV LED
Akwai manyan fasahohi guda uku a ƙarƙashin laima mai saurin warkewa. UV da UV LED sune mafi girma, tare da EB da yawa karami. Gasar mai ban sha'awa tana tsakanin UV da UV LED, wanda shine sabo kuma yana girma cikin sauri.
"Akwai haɓaka haɓakawa daga masu bugawa don haɗawa da UV LED akan sabbin kayan aikin da aka sake gyarawa," in ji Jonathan Graunke, VP na fasahar UV / EB da mataimakin R & D darektan INX International Ink Co. "Amfani da ƙarshen-latsa UV shine har yanzu yana da yawa don daidaita ƙimar farashi / kayan aiki, musamman tare da sutura."
Köhn ya yi nuni da cewa, kamar yadda a shekarun baya, UV LED yana girma da sauri fiye da UV na gargajiya, musamman a Turai, inda farashin makamashi mai yawa ke aiki a matsayin mai haɓaka fasahar LED.
"A nan, masu bugawa suna saka hannun jari da farko a fasahar LED don maye gurbin tsoffin fitilun UV ko ma duka bugu," in ji Köhn. "Duk da haka, muna kuma ganin ci gaba mai karfi don magance LED a kasuwanni kamar Indiya, kudu maso gabashin Asiya da Latin Amurka, yayin da China da Amurka sun riga sun nuna babbar kasuwar LED."
Hinataya ya ce bugu na UV LED ya ga ƙarin girma. Hinataya ya kara da cewa "Dalilan da suka sa hakan ana hasashen su ne hauhawar farashin wutar lantarki da kuma sauyawa daga fitilun mercury zuwa fitulun LED," in ji Hinataya.
Jonathan Harkins na Zeller+Gmelin's Product Management Team ya ba da rahoton cewa fasahar UV LED tana haɓaka haɓakar maganin UV na gargajiya a cikin masana'antar bugu.
Harkins ya kara da cewa "Wannan ci gaban yana haifar da fa'idodin UV LED, gami da ƙarancin amfani da makamashi, tsawon rayuwar LEDs, rage fitar da zafi, da ikon warkar da mafi girman kewayon abubuwan da ba tare da lalata kayan zafin zafi ba," in ji Harkins.
Harkins ya ce "Wadannan fa'idodin sun yi daidai da karuwar mayar da hankali ga masana'antu kan dorewa da inganci," in ji Harkins. "Saboda haka, masu bugawa suna ƙara saka hannun jari a cikin kayan aikin da ke haɗa fasahar warkar da LED. Wannan canjin yana bayyana a cikin saurin karɓar tsarin UV LED na kasuwa a cikin yawancin kasuwannin bugu daban-daban na Zeller+Gmelin, gami da flexographic, busassun diyya, da fasahar bugu na litho. Halin yana nuna haɓakar masana'antu zuwa ƙarin abokantaka na muhalli da hanyoyin bugu masu tsada, tare da fasahar UV LED a gaba. "
Hemmings ya ce UV LED yana ci gaba da girma sosai yayin da kasuwa ke canzawa don biyan buƙatun dorewa.
"Ƙananan amfani da makamashi, ƙananan farashin kulawa, ikon yin amfani da kayan aiki masu nauyi, da ikon tafiyar da kayan zafi masu zafi duk sune manyan direbobi na amfani da tawada UV," in ji Hemmings. "Dukansu masu canzawa da masu mallakar alama suna neman ƙarin mafita na UV LED, kuma yawancin masana'antun latsa yanzu suna samar da latsawa waɗanda za'a iya canzawa cikin sauƙi zuwa UV LED don biyan buƙatu."
Niewiadomska ya ce maganin UV LED ya karu sosai a cikin shekaru uku da suka gabata saboda dalilai daban-daban, gami da karuwar farashin makamashi, buƙatun rage sawun carbon, da rage sharar gida.
"Bugu da ƙari, muna ganin ƙarin cikakkun fitilun UV LED a kasuwa, suna ba da firintoci da masu canzawa tare da zaɓin fitilun fitilun," in ji Niewiadomska. "Masu sauya gidan yanar gizo mai kunkuntar a duk duniya suna ganin cewa UV LED ingantaccen fasaha ne kuma mai yuwuwa kuma sun fahimci cikakken fa'idodin da UV LED ke kawowa - ƙarancin farashi don bugawa, ƙarancin sharar gida, babu tsarar ozone, amfani da fitilun Hg, da haɓaka mafi girma. Mahimmanci, mafi yawan kunkuntar masu canza gidan yanar gizon da ke saka hannun jari a cikin sabbin kayan aikin UV flexo na iya tafiya tare da UV LED ko zuwa tsarin fitila wanda za'a iya haɓaka cikin sauri da haɓaka tattalin arziƙin zuwa UV LED kamar yadda ake buƙata. ”
Dual-Cure Inks
An sami karuwar sha'awar magani-dual-cure ko matasan UV fasaha, tawada da za a iya warke ta amfani da ko dai na al'ada ko UV LED lighting.
"An sani sosai," in ji Graunke, "yawancin tawada masu warkarwa tare da LED za su kuma warkar da tsarin UV da ƙari UV (H-UV)."
Siegwerk's Köhn ya ce gabaɗaya, tawada waɗanda za a iya warkar da su da fitilun LED suma ana iya warkewa da fitilun Hg arc na yau da kullun. Koyaya, farashin tawada LED sun fi tsada sosai fiye da farashin tawada UV.
"Saboda wannan dalili, har yanzu akwai keɓaɓɓun tawada UV akan kasuwa," in ji Köhn. “Saboda haka, idan kuna son bayar da ingantaccen tsarin warkarwa biyu, kuna buƙatar zaɓar tsarin da zai daidaita farashi da aiki.
"Kamfaninmu ya riga ya fara samar da tawada mai magani biyu a kusa da shekaru shida zuwa bakwai a karkashin sunan 'UV CORE'," in ji Hinataya. “Zaɓin photoinitiator yana da mahimmanci ga tawada mai warkewa biyu. Za mu iya zaɓar kayan da suka fi dacewa kuma mu samar da tawada da ya dace da kasuwa."
Erik Jacob na Zeller+Gmelin's Product Management Team ya lura cewa ana samun karuwar sha'awar tawada masu magani biyu. Wannan sha'awar ta samo asali ne daga sassauƙa da juzu'i da waɗannan tawada suke bayarwa ga firintocin.
"Dual-cure inks yana ba masu bugawa damar yin amfani da fa'idodin warkarwa na LED, kamar ingantaccen makamashi da rage tasirin zafi, yayin da suke ci gaba da dacewa da tsarin warkarwa na UV na gargajiya," in ji Yakubu. "Wannan dacewa yana da sha'awa musamman ga masu bugawa da ke canzawa zuwa fasahar LED a hankali ko waɗanda ke aiki da haɗin tsofaffi da sabbin kayan aiki."
Jacob ya kara da cewa, a sakamakon haka, Zeller+Gmelin da sauran kamfanonin tawada suna samar da tawada da za su iya yin aiki a karkashin duka hanyoyin warkewa ba tare da lalata inganci ko dorewa ba, tare da biyan bukatun kasuwa na samar da hanyoyin daidaitawa da dorewar bugu.
"Wannan yanayin yana nuna ƙoƙarin da masana'antu ke yi na ƙirƙira da samar da firintocin da ƙarin zaɓuɓɓuka masu dacewa da muhalli," in ji Yakubu.
"Masu canzawa zuwa LED curing suna buƙatar tawada waɗanda za a iya warkewa a al'ada da kuma ta LED, amma wannan ba ƙalubalen fasaha ba ne, kamar yadda, a cikin kwarewarmu, duk inks na LED suna warkar da kyau a ƙarƙashin fitilu na mercury," in ji Hemmings. "Wannan nau'in sifa na inks na LED yana bawa abokan ciniki damar canzawa ba tare da matsala ba daga UV na gargajiya zuwa inks na LED."
Niewiadomska ya ce Flint Group na ganin ci gaba da sha'awar fasahar warkewa biyu.
Niewiadomska ya kara da cewa "Tsarin Cure Dual Cure yana ba masu canzawa damar yin amfani da tawada iri ɗaya akan UV LED da na al'ada na warkarwa na UV, wanda ke rage ƙima da rikitarwa," in ji Niewiadomska. "Rukunin Flint yana kan gaba akan fasahar warkarwa ta UV LED, gami da fasahar warkewa biyu. Kamfanin ya kasance majagaba mai girma na UV LED da tawada Dual Cure sama da shekaru goma, tun kafin fasahar ta sa ta zama mai isa da amfani da ita kamar yadda ake yi a yau. ”
De-inking da sake amfani da su
Tare da haɓaka sha'awar dorewa, masana'antun tawada dole ne su magance damuwa game da tawada UV da EB dangane da de-inking da sake yin amfani da su.
"Akwai wasu amma yawanci kadan ne," in ji Graunke. "Mun san samfuran UV/EB na iya biyan takamaiman buƙatun sake amfani da kayan.
"Alal misali, INX ya zira 99/100 tare da INGEDE don lalata takarda," in ji Graunke. "Radtech Turai ta ba da umarnin binciken FOGRA wanda ya ƙaddara tawada UV ba za a iya cirewa akan takarda ba. Substrate yana taka muhimmiyar rawa wajen sake amfani da takardar, don haka ya kamata a kula da yin iƙirarin sake amfani da bargo na takaddun shaida.
"INX yana da mafita don sake yin amfani da robobi inda aka tsara tawada don kasancewa da gangan a kan ma'auni," in ji Graunke. “Ta wannan hanyar, za a iya raba labarin da aka buga daga babban filastik na jiki yayin aikin sake yin amfani da shi ba tare da gurɓata maganin wanke-wanke ba. Muna da hanyoyin da za a iya cirewa da ke ba da damar fiɗaɗɗen filastik ya zama wani ɓangare na rafin sake yin amfani da shi ta hanyar cire tawada. Wannan ya zama ruwan dare gama fim ɗin don dawo da robobin PET. ”
Köhn ya lura cewa ga aikace-aikacen filastik, akwai damuwa, musamman daga masu sake yin fa'ida, game da yuwuwar gurɓata ruwan wanka da sake yin amfani da su.
"Masana'antar ta riga ta ƙaddamar da ayyuka da yawa don tabbatar da cewa za a iya sarrafa tawul ɗin tawada ta UV da kyau kuma sake sake yin amfani da shi na ƙarshe da ruwan wanka ba su gurɓata ta tawada ba," in ji Köhn.
"Game da ruwan wanka, amfani da tawada UV har ma yana da wasu fa'idodi fiye da sauran fasahar tawada," in ji Köhn. “Misali, fim ɗin da aka warke yana ɓarna a cikin ɓangarorin da suka fi girma, waɗanda za a iya tacewa daga ruwan wanka cikin sauƙi.
Köhn ya yi nuni da cewa idan aka zo batun aikace-aikacen takarda, cire inking da sake yin amfani da su sun riga sun zama tsari da aka kafa.
"Akwai riga-kafi na UV da INGEDE ta ba da izini a matsayin mai sauƙin cirewa daga takarda, ta yadda masu bugawa za su ci gaba da amfana daga fa'idodin fasahar tawada ta UV ba tare da lalata sake yin amfani da su ba," in ji Köhn.
Hinataya ta ruwaito cewa ci gaba yana ci gaba ta fuskar cirewa da sake yin amfani da kwayoyin da aka buga.
"Don takarda, rarraba tawada wanda ya dace da ka'idojin cire inking na INGEDE yana karuwa, kuma de-inking ya zama mai yiwuwa a fasaha, amma kalubalen shine gina gine-gine don inganta sake amfani da albarkatun," in ji Hinataya.
Hemmings ya ce "Wasu tawada masu amfani da makamashin da za a iya warkewa suna lalata tawada da kyau, don haka inganta sake yin amfani da su," in ji Hemmings. “Nau'in amfani na ƙarshe da nau'in ɓangarorin abubuwa ne masu mahimmanci don tantance aikin sake yin amfani da su kuma. Sun Chemical's SolarWave CRCL UV-LED tawada masu iya warkewa sun cika buƙatun Associationungiyar Recyclers' (APR) don wankewa da riƙewa kuma baya buƙatar amfani da firam.
Niewiadomska ya lura cewa Flint Group ya ƙaddamar da kewayon Juyin Halitta na al'ada da varnishes don magance buƙatar tattalin arziƙin madauwari a cikin marufi.
"Evolution Deinking Primer yana ba da damar cire kayan hannu yayin wankewa, tabbatar da cewa za a iya sake yin amfani da lakabin hannun riga tare da kwalabe, ƙara yawan amfanin kayan da aka sake yin fa'ida da rage lokaci da farashin da ke tattare da tsarin cire alamar," in ji Niewiadomska. .
Ta kara da cewa "Ana amfani da Varnish Juyin Halitta a kan lakabin bayan an buga launuka, yana kare tawada ta hanyar hana zubar jini da zubar da jini yayin da yake kan shiryayye, sannan ta hanyar sake amfani da shi," in ji ta. “Furnikin yana tabbatar da tsaftataccen tsaftar alamar daga marufi, yana ba da damar sake yin amfani da kayan aikin zuwa kayan inganci masu inganci. Furen ba ya tasiri launi tawada, ingancin hoto ko karanta lambar.
"Tsarin Juyin Halitta yana magance ƙalubalen sake yin amfani da su kai tsaye, kuma, bi da bi, yana taka rawa wajen samar da ingantacciyar makoma ga fannin marufi," in ji Niewiadomska. "Evolution Varnish da Deinking Primer suna yin kowane samfurin da ake amfani da su akai-akai don tafiya gaba ɗaya ta hanyar sake amfani da su."
Harkins ya lura cewa ko da tare da tuntuɓar kai tsaye, akwai damuwa game da amfani da tawada UV tare da fakitin abinci da abin sha da kuma tasirin su akan hanyoyin sake yin amfani da su. Batu na farko ya ta'allaka ne akan yuwuwar ƙaura na photoinitiators da sauran abubuwa daga tawada zuwa abinci ko abubuwan sha, waɗanda zasu iya haifar da haɗarin lafiya.
"De-inking ya kasance babban fifiko ga masu bugawa tare da mai da hankali kan muhalli," in ji Harkins. “Zeller+Gmelin ya ƙera wata fasaha mai banƙyama wacce za ta ba da damar tawada da aka warkar da makamashi ya tashi a cikin tsarin sake yin amfani da shi, yana ba da damar sake sarrafa robobi mai tsafta a cikin samfuran mabukaci. Ana kiran wannan fasaha ta EarthPrint."
Harkins ya ce game da sake yin amfani da su, ƙalubalen ya ta'allaka ne a kan daidaiton tawada tare da matakan sake yin amfani da su, saboda wasu tawada UV na iya hana sake yin amfani da takarda da robobi ta hanyar yin tasiri ga ingancin kayan da aka sake sarrafa su.
"Don magance waɗannan matsalolin, Zeller + Gmelin yana mai da hankali kan haɓaka tawada tare da ƙananan kaddarorin ƙaura suna haɓaka dacewa tare da hanyoyin sake amfani da su, da bin ka'idoji don tabbatar da amincin mabukaci da dorewar muhalli," in ji Harkins.
Lokacin aikawa: Yuni-27-2024
